Intelligent Constant Pressure Pump Controller IP54

• Application: General Transducer
• Voltage of Power Supply: Medium Voltage Variable-Frequency Drive
• Link of Transformation: AC-AC Variable-Frequency Drive
• Brand: Bedford
• Transport Package: up to Size
• Specification: Up to size
• Model NO.: B603
• Trademark: BEDFORD
• Origin: Guangzhou, China
• HS Code: 9032899090
• Production Capacity: 5000pieces/Month

Product Description

B603 Series
Intelligent Constant Pressure 
Water Supply Controller

With high quality, multi-functional, low noise and strong commonality etc. characteristics, B603 multi-function energy-saving controller is suitable to full-automatic operation.

1. Professional design based on users' needs, simplicity of operation and suitable for all kinds of applications;
2. According to the water condition to supply constant pressure water without manual operation after parameters were set correctly;
3. Stop running automatically when no water consumption;
4. Alarm automatically when faults occurred;
5. Alternate running automatically in the multiple pump system, prolong the using life of pumps.

Features

1. Input & Output

Input Voltage Range: 220/380V±15%
Input Frequency Range: 47~63Hz
Output Voltage Range: 0~rated input voltage
Output Frequency Range: 0~50/60Hz

1. I/O Features

Digital Switch Input: 3 input
Analog Signal Input: AI1: 0~10V or 0~20mA input; AI2: 0~10V or 0~20mA input
Relay Output: A pair of switch Output 

1. Function Characteristics

Multi-Pump Control: Can realize 1 master and Max.5 auxiliaries combine work
Sleep Function: Sleep down when have no water consumption, to earn a better energy saving
Freeze-Proofing Function: Suitable to low temperature area, prevent pump from freezing
Anti-clogging Function: Take precaution against pipe clogging and clean the pipe dirt
Power On Restart: Running automatically when power on
Master Fault Shift Automatically: Keep on working when the master break down
Alternate Running: Balance every pump's running time, prolong service life of the whole unit machine
Day-Part Function: 3 independent day-part control, up to 7 day-part achieved when define separated
Two Running Mode: Synchronous control mode, master-slave control mode
Terminal Control Mode: Terminal Run/Stop, Manual/Auto Control, Electronic Contact Gauge Control
Various of water supply Fault Alarm Function: High-Pressure, Low-Pressure, Low-Level, Transducer Error etc.
As many as 22 kinds of fault protection function: Over-Current, Over-Voltage, Low-Voltage, Phase-Failure, Over-Load etc.

Selection Guide
Table2.3.1 B603 list

Model No.	Rated Input Voltage (V)	Input Current (A)	Max. Output Current (A)	Motor Power (kW)
B603D(B)-2001	1AC: 220V -15%~+15%	8.2	4.5	0.75
B603D(B)-2002		14.2	7.0	1.5
B603D(B)-2003		23.0	10.0	2.2
B603D-2001	3AC: 220V -15%~+15%	5.0	4.5	0.75
B603D-2002		7.7	7.0	1.5
B603D-2003		11.0	10.0	2.2
B603D(B)-2005		17.0	16.0	3.7
B603D(B)-2007		21.0	20.0	5.5
B603D-2010		31.0	30.0	7.5
B603D-2015		43.0	42.0	11
B603D-2020		56.0	55.0	15
B603D-2025		71.0	70.0	18.5
B603D-2030		81.0	80.0	22
B603D-2040		112.0	110.0	30
B603D-2050		132.0	130.0	37
B603D-2060		163.0	160.0	45
B603D-2075		200.0	200.0	55
B603D(B)-4001	3AC: 380V -15%~+15%	3.4	2.5	0.75
B603D(B)-4002		5.0	3.7	1.5
B603D(B)-4003		5.8	5.0	2.2
B603D(B)-4005		10.0	9.0	4.0
B603D(B)-4007		15.0	13.0	5.5
B603D(B)-4010		20.0	17.0	7.5
B603D(B)-4015		26.0	25.0	11
B603D(B)-4020		35.0	32.0	15
B603D-4025		38.0	37.0	18.5
B603D-4030		46.0	45.0	22
B603D-4040		62.0	60.0	30
B603D-4050		76.0	75.0	37
B603D-4060		90.0	90.0	45
B603D-4075		105.0	110.0	55
B603D-4100		140	150	75
B603D-4120		160	176	90
B603D-4150		210	210	110
B603D-4180		240	250	132
B603D-4215		290	300	160
B603D-4250		330	340	185
B603D-4270		370	380	200
B603D-4300		410	415	220
B603D-4340		460	470	250
B603D-4380		500	520	280
B603D-4430		580	600	315
B603D-4470		620	640	350

INSTRUCTIONS OF PARAMETERS GROUP

Function Code	Name				Setting Range	Factory Setting	Description
Br00 Group Application Function
b00.00	Debugging Password				0~65535	65535	Decide by b06.09, default is 65535
b00.01	Pressure Setting Value				0.0~100.0bar	3.0bar	Set according to the actual requirements of user
b00.02	Motor Rotating Direction				0~1	0	0: Forward     1: Reverse
b00.03	Freeze-proofing				0~1	0	Used in cold areas   0: Invalid      1: Valid
b00.04	Anti-clogging				0~1	0	Prevention measures   0: Invalid      1: Valid
b00.05	Anti-clogging Rotating Cycle				1.0~300.0s	20.0s	Set the forward/reverse rotating direction cycle and corresponding output frequency (should not be higher than the rated frequency of the pump) of anti-clogging.
b00.06	Anti-clogging Output Frequency				0.00~600.00 Hz	15.00Hz
Br01 Group Application Function
b01.00	High Water Pressure/Level Alarm Value				0.0~100.0bar	8.0bar	When pressure is higher than this preset value, the controller halts, alarms and displays HP.
b01.01	Low Water Pressure/Level Alarm Value				0.0~100.0 bar	0.5bar	When pressure is lower than the preset value for a low pressure running time, the controller halts,alarms and displays LP
b01.02	Low Pressure/Level Running Time				0~300s	20s
b01.03	Minimum Freeze-proofing Frequency				1.00~30.00Hz	5.00Hz	Be valid when b00.03 was set to 1, whenever sleeps, running with the setting frequency in case of freezing.
b01.04	Anti-clogging FWD./REV. Dead Time				0.0~3600.0s	1.0s	When anti-clogging is valid, b01.04 set the FWD./REV. transition time
b01.05	Maximum Transducer Setting Range				0.0~100.0bar	10.0bar	E.g. If the rated max. range of transducer is 10bar, b01.05 should be set to 10.0
b01.06	AI1 Lower Limit				0.00~10.00V	1.00V	•Lower limit use to transducer zero setting •Higher limit use to accordant display and transducer pressure. •When display smaller than gauge, increase higher limit; When display greater than gauge, decrease higher limit. •When analog input is interfered, prolong filtering time so as to increase the ability of anti-interference, but decrease the sensitivity. •Corresponding relationship of transducer parameter setting: Figure6.1.1 Transducer parameters
b01.07	Corresponding Setting of AI1 Lower Limit				-100.0~100.0%	0.0%
b01.08	AI1 Higher Limit				0.00~10.00V	5.00V
b01.09	Corresponding Setting of AI1 Higher Limit				-100.0~100.0%	100.0%
b01.10	AI1 Filtering Time				0.00~10.00s	0.10s
b01.11	AI2 Lower Limit				0.00~10.00V	1.00V
b01.12	Corresponding Setting of AI2 Lower Limit				-100.0~100.0%	0.0%
b01.13	AI2 Higher Limit				0.00~10.00V	5.00V
b01.14	Corresponding Setting of AI2 Higher Limit				-100.0~100.0%	100.0%
b01.15	AI2 Filtering Time				0.00~10.00s	0.10s
b01.16	Restart After Power-on				0~1	0	0: invalid    1: valid
b01.17	Control Mode				0~1	1	0: Synchronous  1: Master-slave
Br02 Group Application Function
b02.00	PID Source Selection				0~1	0	0: Keypad  1: Reserved
b02.01	PID Feedback Source Selection				0~1	0	0: AI1     1: Reserved
b02.02	PID Output Characteristics				0~1	0	0: Water supply  1: Pumping
b02.03	Proportional Gain (KP)				0.00~100.00	2.50	Determining the strength of PID regulation, KP is bigger, regulation is stronger, but fluctuate easier too.
b02.04	Integral Coefficient (KI)				0.00~10.00	1.00	Bias between the feedback and the given, determining the speed of regulation, KI is bigger, regulation is stronger.
b02.05	Derivative Coefficient (KD)				0.00~10.00	0.00	Variable ratio between the feedback and the given, KD is bigger, regulation is stronger. Be cautious use, for differential regulation amplifies interference of system.
b02.06	Sampling Cycle (T)				0.01~100.00s	0.10s	Calculating time of regulator, when increased, response sluggishly.
b02.07	PID Control Bias Limit				0.0~100.0%	0.0%	Max. bias of PID output value corresponding to closed loop given value: Figure6.2.1 PID control curve Corresponding System Diagram of Max. Limit and Output Frequency. Properly set the value can regulate the accuracy and stability of PID system.
b02.08	AI1 Feedback Lost Detecting Value				0.0~100.0%	1.0%	Transducer fault detecting setting value, corresponding to full range (100%), when the detecting time exceeds feedback lost time, it is deemed as malfunction by transducer, the system will report E022 as transducer fault code.
b02.09	AI2 Feedback Lost Detecting Value				0.0~100.0%	0.0%
b02.10	Feedback Lost Detecting time				0.0~3600.0s	1.0s
Br03 Group Application Function
b03.00	Communication Address				0~31	02	00: Master controller  01~05: Auxiliary controller 06~31: Reserved
b03.01	Baud Rate Selection				0~5	3	Data of master and slave comes into the rate. 0: 1200BPS    1: 2400BPS 2: 4800BPS    3: 9600BPS 4: 19200BPS   5: 38400BPS
b03.02	Data Format				0~5	0	Data format (parity check)
b03.03	Communication Delay Time				0~200ms	15ms	Interval of data responding.
b03.04	Communication Timeout Delay 0.0: invalid				0.0~100.0s	0.0s	If the interval time exceeds the setting value, the system will report E018 as fault.
b03.05	Communication Error Action				0~1	0	0: Halt and alarm  1: Don't alarm and continue
b03.06	Communication Response Action				0~1	0	0: Responding to write operation  1: Un-responding to writer operation
b03.07	Data Transmission Time Interval				0.05~2.00s	0.10s	Ensure the effects of data transmission, long-time setting will slow down data transmission and short-time setting will easily make mistakes.
b03.08	Slave Quantity				0~5	0	0: None
b03.09	Fault Shift				0~2	2	Fault Master Shift  Invalid: Factory setting: 2 Valid: Master set as 0;        Salve 1 set as 1. Remarks: Fault shift demands the salve 1 to connect a backup transducer.
Br04 Group Application Function
b04.00			Sleeping Function		0~1	1	No consuming auto stop.  0: Invalid  1: Valid
b04.01			Sleeping Waiting Time		0.0~300.0s	5.0s	Delay time, seconds unit
b04.02			Sleeping Test		0.0~10.0%	4.0%	Water consuming test frequency rate.
b04.03			Wake-up Pressure Bias		0.0~20.0bar	0.5bar	During sleeping the wake-up pressure bias, e.g. the setting value (L)=3.0bar, bias (b04.03)=0.5bar, practical pressure (P)<L-0.5=2.5bar, the pump will restart again.
b04.04			Sleeping Bias		0.0~1.0bar	0.0bar	The pressure fluctuation which allows sleeping
Br05 Group Application Function
b05.00	Water Level Control				0~2	2	Water level switch style, 0: invalid  1: NC  2: NO
b05.01	Low Lever Restart Delay Time				0~300min	1min	Delay time of restart after water level switch recover.
b05.02	Terminal S1S2 Control				0~3	2	0: Invalid 1: Electric contact control  S1-COM on: Frequency rise  S2-COM on: Frequency drop 2: Manual/auto control   S2-COM off: Auto control  S2-COM on: Manual control 3: Terminal run/stop  S1-COM on: Run  S1-COM off: Stop S2-COM off: Auto control  S2-COM on: Manual control
b05.03	Acceleration Time				0.1~3600.0s	Model Set	The setting time from zero to max. frequency
b05.04	Deceleration Time				0.1~3600.0s	Model Set	The setting time from max. frequency to zero
b05.05	Maximum Output Frequency				10.00~600.00 Hz	50.00Hz	Determine the Acc./Dec. rate
b05.06	Up limit of Output Frequency				b05.07~b05.05(Maximum Frequency)	50.00Hz	Maximum running frequency
b05.07	Lower Limit of Output Frequency				0.00Hz~b05.06	20.00Hz	The minimum running frequency of pump.
b05.08	Carrier Frequency				1.0~15.0kHz	Model Set	Use to ameliorate the noise of motor and controller's interference to the surroundings. A high carrier makes a low motor noise, but leads to a big temperature rise and interference.Should not be altered if unnecessary.
b05.09	Low Pressure (LP) Restart Delay Time				00~60min	10min	In case of low pressure, b05.09≠0, the controller restarts to work according to the setting time automatically, without artificial restart. b05.09=0, restart invalid.
b05.10	Alternating Time			0.00~300.00h		8.00h	In order to balance and prolong the pump service life to set the parameter, unit: hour. When the parameter is set to 0.0, it means in-execution. Operational time of master and auxiliary pump switches over according to the setting alternating time.
Br06 Group Application Function
b06.00		Running Status Display Selection			0~0x1FF	0x01F	bit0: Operational frequency  bit1: The actual pressure of pump outlet bit2: The setting pressure of pump outlet  bit3: Output current bit4: DC bus voltage bit5: Output voltage bit6: Present time bit7: The actual pressure of pump inlet bit8: Input terminal status
b06.01		Stop Status Display Selection			0~0x1FF	0x00F	bit0: The setting pressure of pump outlet  bit1: The actual pressure of pump outlet bit2: Giver frequency bit3: DC bus voltage  bit4: Input terminal status bit5:Output terminal status bit6: AI1 input voltage bit7: The actual pressure of pump inlet bit8: Present time
b06.02		Keypad Display Selection			0~3	3	0: External keypad prior enable 1: Both display enable, only external keypad control; 2: Both display enable, only on board keypad control; 3: Both display enable and keypad control
b06.03		Relay Output Selection			0~5	0	0: Error or external fault 1: Forward running 2: Frequency reaching 3: Stop status 4: Lower limit of output frequency reaching 5: The frequency is not equal to zero
b06.04		Third Latest Fault Type				Read Only	E000~E022 Refers to chapter 9.
b06.05		Second Latest Fault Type
b06.06		Latest Fault Type
b06.07		Parameters Storage Condition			0~2	0	0: Power-off storage    1: Power-off default storage 2: Invalid
b06.08		Accumulated Running Time			0~65535h	Read Only	Display accumulated running time
b06.09		Set the Password of b00.00			0~65535	65535	Password set prevent user from modifying the parameters randomly, avoiding running abnormally and damages.
Br07 Group Application Function
b07.00		Day-part Function Selection			0~3	0	0: Invalid 1: Day-part A   2: Day-part A and B  3: Day-part A, B, C
b07.01		Day-part A Starting Time			00:00~24:00	00-00	Setting starting time and finishing time to 0 is invalid. Pressure setting determines the steady state value of outlet pressure. Once actual pressure from inlet pipe network lower than inlet pressure lower limit, the pump stops. When regardless of the inlet water pressure, just set the lower limit as 0.
b07.02		Day-part A Pressure Setting			0.0~20.0bar	3.0bar
b07.03		Day-part A Finishing Time			00:00~24:00	00-00
b07.04		AI2 Lower Limit of Day-part A			0.0~20bar	2.0bar
b07.05		Day-part B Starting Time			00:00~24:00	00-00
b07.06		Day-part B Pressure Setting			0.0~20bar	3.0bar
b07.07		Day-part B Finishing Time			00:00~24:00	00-00
b07.08		AI2 Lower Limit of Day-part B			0.0~20.0bar	3.0bar
b07.09		Day-part C Starting Time			00:00~24:00	00-00
b07.10		Day-part C Pressure Setting			0.0~20.0bar	3.0bar
b07.11		Day-part C Finishing Time			00:00~24:00	00-00
b07.12		AI2 Lower Limit of Day-part C			0.0~20.0bar	2.0bar
b07.13		Lower Limit of Inlet Pressure			0.0~100.0bar	0.0bar	Valid all day, especially for the use of taking account of inlet water pressure. When not needed,, set as 0.
b07.14		Restore Defaults			0~2	0	0: No action 1: Set to default 2: Clear error records
b07.15		Password of Group Br08			0~65535	65535
Br08 Group Application Function
b08.00		G/P Option			0~1	1	0: G model  1: P model
b08.01		Motor Rated Power			0.4~350kW	Model Set	Depend on model, setting parameters according to nameplate of motor
b08.02		Motor Rated Frequency			0.00~600.00Hz	50.00Hz
b08.03		Motor Rated Speed			0~36000RPM	Model Set
b08.04		Motor Rated Voltage			0~460V
b08.05		Motor Rated Current			0.0~2000.0A
b08.06		Reserved			0~65535	00000
b08.07		Set the Password of b07.15			0~65535	65535	Modify password of b07.15
b08.08		Password of Factory Parameters			0~65535	xxxxx	Don't try to enter or will cause abnormal operation and damages.

Company Name: Guangzhou Bedford Electric Equipment Co,.Ltd.
Mailing Add: Unit 3 building,Fangcun Chajiao Industry Zone,Baihe Road,Liwan District,Guangzhou,China
Tel./ [phone]
QQ :2576364671
  
Fax.: [phone]
  
Web.: gzbedford.en.made-in-china.com